AAFA SPORTS INTERNATIONAL

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EST. 2015 // SIALKOT PK
DTF Printing
UNIT-PR-08 // Active Unit

Primary Ink

Water-based pigment ink with hot-melt adhesive powder

Durability

50+ wash cycles without cracking, peeling, or fading when properly cured

Color Limit

Unlimited — full CMYK and gradient support

Recommended

ull-color and photographic designs, small-to-medium batch orders, mixed fabric types, dark-colored garments, and designs requiring fine detail or gradients.

Engineering Specification

DTF
Printing

DTF (Direct to Film) printing is a modern transfer technique where a design is printed onto a special PET film, coated with a hot-melt adhesive powder, then heat-pressed onto the garment. Unlike screen printing, DTF isn't limited by fabric type or color count, making it ideal for detailed, multi-color, or gradient designs on cotton, polyester, blends, and even dark or textured fabrics where other methods struggle.

Production Workflow

Phase 01

Design Printing

The artwork is printed in reverse onto a specialized PET film using a DTF printer with pigment inks.

Phase 02

Powder Application

A hot-melt adhesive powder is applied evenly over the printed film while the ink is still wet, then excess powder is shaken off

Phase 03

Curing

The powdered film passes through a curing oven or heat unit, melting the adhesive powder into a stable transfer layer.

Phase 04

Heat Press Transfer

he cured film is placed onto the garment and pressed using a heat press at controlled temperature and pressure.

Phase 05

Peel & Finish

The film backing is peeled away (cold or hot peel depending on the film type), revealing the finished full-color design bonded to the fabric.

Key Advantages

Works on almost any fabric type
Performs well on dark and textured fabrics
Strong wash durability
Good for small and medium order quantities
Soft, flexible hand-feel
Vibrant, photo-quality print detail
No limit on number of colors
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Unit Operating at ISO 9001:2015 Standards // AAFA Sports International